Medical

ASSEMBLY TECHNOLOGIES
FOR SMART Medical DEVICES

High-precision technology for assembling
medical components and devices

Automated Assembly and Testing of Smart Medical Devices

The medical sector is intent on miniaturizing its products in order to improve ease of use for human monitoring and treatment systems. At the same time, an ever-increasing number of smart functions and intelligent circuitry need to be integrated into the smallest possible space.

Good examples of this are cartridges for in-vitro diagnostics, which enable quick tests without ever leaving the doctor's examination room; or blood pressure monitoring kits, which are also used for blood sample collection and infusions.

For manufacturers of medical devices, XENON offers a broad range of production technologies as well as individually tailored machine concepts, from semi-automations for small-batch production all the way to fully automated assembly lines.

Our teams of experienced engineers work diligently to ensure that their automation designs are suitable for clean rooms and hygienic cleansing, and that production and testing data are well-documented and traceable.

Our professional project managers are there to support you in every phase of the project. Open and transparent communication allows you to effectively safeguard the quality of your products and achieve key project milestones.

Assembly Portfolio

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Drug Delivery Devices

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In Vitro Diagnostic Devices

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Wearables

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Assembly Portfolio

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Drug Delivery Equipment
& Disposables

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Diagnostic
& Therapy Devices

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Analytical
& Optical Devices

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Active & Smart
Medical Devices

Over 80 standardized technologies – Main categories

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Feeding

Vibration feeding, Drum feeder, Centrifugal technology, Flex feeder

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Handling

SCARA robots, 6-axis robot, multi-axis gantry systems, high-speed pick and place

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Dispensing

Glue, Sealant, Lacqeur, solder paste, filling compound, chemical bond solvent, 2K material, vacuum dispensing

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Ultrasonic Welding

Plastic and metalic components, Membrans, Nonwoven Material

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Lasering

Cutting, Welding, Marking, Soldering, Cleaning, Stripping, Surface treatment

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Testing

Vision control (AOI), Quality control, Leak tests, Flow-rate tests, Electrical tests, End-of-line tests, Force and distance measurement

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Marking

Laser marking, Ink jet marking, Labelling, Thermotransfer printing

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Packaging

Tray packaging, Tube packaging, SMD Tape packaging (Tape&Reel), Bag packaging, Blister filling and sealing

High-Speed Linear Transfer System

Fast, compact, flexible - the Carrier Transport System for the Medical Industry


Features & Benefits

  • Modular scalable for different transfer system lengths and topologies
  • High precision and dynamics even with short cycle times
  • Each carrier is individually controllable, but can be synchronized with other carriers and station processes
  • Gentle component transport through variable speed profiles of the carrier
  • Optimal for medical clean rooms through encapsulated actuators
  • Suitable for non-contact carrier transport in closed process chambers
  • Ideal for balancing different station times within a production line
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Compact
Construction

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Modular
expandable

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High precision
at short cycle time

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Variable
Speed Profiles

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Smooth component transport

Reference Products

Reference Projects

Automatic assembly of a blood-pressure transducer


Example References (TAL, ICM, ...) Evtl. Slider 

To Do

  • Verlinkungen zu Referenzen Landingpage (TAL / ICM) (SGü, Ham)
  • Medical Veranstaltungen (Teaser Messen Medical) (SGü)
  • Videoclip TAL (SGü)
  • Bilder Kundenteile (SGü, Ham) 
  • Gesamtlayout und Texte überarbeiten
  • Medcell Informationen? (Pflichtenheft / Eigenschaften)
  • Sicherheit der Produkte und Fertigung
  • Auflistung Qualitätsstandards, QM & Sicherheit (GMP, ...)  
  • Fotos AP (SGü)
  • Innovationsthemen? (V2 - Augmented Reality)
  • Quotes von Kunden? (V2 - Ham) 

Customer product

Disposable flush component for continuous physiological pressure measurement and other hemodynamic parameters.

Automation requirements

  • Fully automated assembly and testing of the final product
  • High performance and high technical availability
  • Safety and certified quality standards
  • Cleanroom design
  • Automatic feeding and assembly of complex plastic components (bulk material)
  • AOI solder inspection
  • Chemical bonding

    Automatic assembly and testing of a medical connector


    Example References (TAL, ICM, ...) Evtl. Slider 

    Customer product

    Disposable connector for continuous glucose monitoring

    Automation requirements

    • Fully automated assembly and testing of the final product
    • High performance and high technical availability
    • Safety and certified quality standards
    • Cleanroom design
    • Automatic feeding and assembly of micro seals
    • and flexible components
    • Leak testing
    • Force controlled assembly

      To Do

      • Verlinkungen zu Referenzen Landingpage (TAL / ICM) (SGü, Ham)
      • Medical Veranstaltungen (Teaser Messen Medical) (SGü)
      • Videoclip TAL (SGü)
      • Bilder Kundenteile (SGü, Ham) 
      • Gesamtlayout und Texte überarbeiten
      • Medcell Informationen? (Pflichtenheft / Eigenschaften)
      • Sicherheit der Produkte und Fertigung
      • Auflistung Qualitätsstandards, QM & Sicherheit (GMP, ...)  
      • Fotos AP (SGü)
      • Innovationsthemen? (V2 - Augmented Reality)
      • Quotes von Kunden? (V2 - Ham) 

      Assembly machine for a medical flush device


      Example References (TAL, ICM, ...) Evtl. Slider 

      To Do

      • Verlinkungen zu Referenzen Landingpage (TAL / ICM) (SGü, Ham)
      • Medical Veranstaltungen (Teaser Messen Medical) (SGü)
      • Videoclip TAL (SGü)
      • Bilder Kundenteile (SGü, Ham) 
      • Gesamtlayout und Texte überarbeiten
      • Medcell Informationen? (Pflichtenheft / Eigenschaften)
      • Sicherheit der Produkte und Fertigung
      • Auflistung Qualitätsstandards, QM & Sicherheit (GMP, ...)  
      • Fotos AP (SGü)
      • Innovationsthemen? (V2 - Augmented Reality)
      • Quotes von Kunden? (V2 - Ham) 

      Customer product

      Medical flush device for continuous physiological pressure measurement and other haemodynamic parameters

      Automation requirements

      • Fully automated assembly and testing of the final product
      • High performance and high technical availability
      • Cleanroom design
      • Automatic feeding and assembly of silicone bulk material
      • Optical inspection and assembly of flexible components
      • High precision gluing/dispensing

        Typical Output of a XENON Medical Machine is between

        0 -
        0

        Parts per Minute

        Worldwide leading companies rely on XENON medical automation systems

        Would you like to know more?
        We will be happy to answer your questions.   
        Just give us a call.

        Contact us

        Your Contacts

        Peter Hammer
        Sales Manager

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