ASSEMBLY TECHNOLOGIES
FOR SMART Medical DEVICES
High-precision technology for assembling
medical components and devices
The medical sector is intent on miniaturizing its products in order to improve ease of use for human monitoring and treatment systems. At the same time, an ever-increasing number of smart functions and intelligent circuitry need to be integrated into the smallest possible space.
Good examples of this are cartridges for in-vitro diagnostics, which enable quick tests without ever leaving the doctor's examination room; or blood pressure monitoring kits, which are also used for blood sample collection and infusions.
For manufacturers of medical devices, XENON offers a broad range of production technologies as well as individually tailored machine concepts, from semi-automations for small-batch production all the way to fully automated assembly lines.
Our teams of experienced engineers work diligently to ensure that their automation designs are suitable for clean rooms and hygienic cleansing, and that production and testing data are well-documented and traceable.
Our professional project managers are there to support you in every phase of the project. Open and transparent communication allows you to effectively safeguard the quality of your products and achieve key project milestones.
Assembly Portfolio
Over 80 standardized technologies – Main categories
Feeding
Vibration feeding, Drum feeder, Centrifugal technology, Flex feeder
Handling
SCARA robots, 6-axis robot, multi-axis gantry systems, high-speed pick and place
Dispensing
Glue, Sealant, Lacqeur, solder paste, filling compound, chemical bond solvent, 2K material, vacuum dispensing
Ultrasonic Welding
Plastic and metalic components, Membrans, Nonwoven Material
Lasering
Cutting, Welding, Marking, Soldering, Cleaning, Stripping, Surface treatment
Testing
Vision control (AOI), Quality control, Leak tests, Flow-rate tests, Electrical tests, End-of-line tests, Force and distance measurement
Marking
Laser marking, Ink jet marking, Labelling, Thermotransfer printing
Packaging
Tray packaging, Tube packaging, SMD Tape packaging (Tape&Reel), Bag packaging, Blister filling and sealing
High-Speed Linear Transfer System
Fast, compact, flexible - the Carrier Transport System for the Medical Industry
Features & Benefits
Compact
Construction
Modular
expandable
High precision
at short cycle time
Variable
Speed Profiles
Smooth component transport
Reference Products
Reference Projects
Automatic assembly of a blood-pressure transducer
Customer product
Disposable flush component for continuous physiological pressure measurement and other hemodynamic parameters.
Automation requirements
- Fully automated assembly and testing of the final product
- High performance and high technical availability
- Safety and certified quality standards
- Cleanroom design
- Automatic feeding and assembly of complex plastic components (bulk material)
- AOI solder inspection
- Chemical bonding
Automatic assembly and testing of a medical connector
Customer product
Disposable connector for continuous glucose monitoring
Automation requirements
- Fully automated assembly and testing of the final product
- High performance and high technical availability
- Safety and certified quality standards
- Cleanroom design
- Automatic feeding and assembly of micro seals
- and flexible components
- Leak testing
- Force controlled assembly
Assembly machine for a medical flush device
Customer product
Medical flush device for continuous physiological pressure measurement and other haemodynamic parameters
Automation requirements
- Fully automated assembly and testing of the final product
- High performance and high technical availability
- Cleanroom design
- Automatic feeding and assembly of silicone bulk material
- Optical inspection and assembly of flexible components
- High precision gluing/dispensing