Assembly Solutions
for Smart Mobility
Assembly and test equipment for
automotive sensors
Technologies for semi-autonomous vehicles are a strong growth catalyst for sensor applications. With the increasing number of advanced driver assistant systems, automatic braking functions and the challenges of e-mobility in general, automotive suppliers are demanding complex production equipment that can be adapted to a wide range of applications.
XENON has developed and constructed automations for a variety of sensors. For our customers, we are providing solutions that enable short cycle times and flexible adjustment of production.
Our key competencies for automotive sensors are:
- High precision assembly processes
- Automatic setup stations for a high number of product variants
- AOI of complex assemblies
- Technologies for high cleanliness requirements
- Smart process data management
- Product development support
- External system integration
- Responsibility as general contractor
Application fields
Passenger Usability
Safety
System monitoring
Driving
autonomous driving
Customer products in operation
A selection of automotive sensor solutions,
which have been assembled and tested by XENON automation systems.
Automation and Assembly Portfolio
XENON assembly and inspection solutions for automotive sensors
covers the most important applications in the vehicle - for any kind of powertrain technology.
Position
Hall sensors,
Gear position sensors
Acceleration
Rotational speed sensors, Driving dynamic sensors,
(ABS, ESP)
Pressure
Oil- and air pressure
sensors, Mass flow
sensors, Humidity sensors
Temperature
Climate control sensors, Oil temperatur sensors, Motor temperature sensors
Visual
Multi function and
Surround view
cameras
Radar
Long range radar,
Medium/short range
radar
Key Technologies for Sensors
Feeding
Injection Molding
Supply and
processing of inserts
Joining
Laser plastic welding, Press-fit connection, Ultrasonic welding
Cleaning
Plasma cleaning, CO2 cleaning,
laser cleaning
Dispensing
Calibrating
fast and high-precision positioning and conditioning of calibration targets
Testing
Leakage test, Optical test,
Functional test
Packaging
Tray, Tube, Tape-&-Reel
Packaging
Customer Products
A selection of automotive sensors for which XENON has developed and built automation systems.
REFERENCE PROJECTS
Assembly & Inspection Line - Speed Position Sensor
Customer product
Speed sensor, Position sensor, Park lock sensorÂ
Automation requirements
- Fully automatic assembly line consisting of 3 standard modules
- Flexible technologies for manufacturing different sensors
at one production line - Set up by one operator within 15 minutes Â
- Digital monitoring of all process parameters
- Order management and connectivity to customer's MES system Â