Assembly Solutions
for Smart Mobility
Assembly and test equipment for
automotive sensors
Technologies for semi-autonomous vehicles are a strong growth catalyst for sensor applications. With the increasing number of advanced driver assistant systems, automatic braking functions and the challenges of e-mobility in general, automotive suppliers are demanding complex production equipment that can be adapted to a wide range of applications.
Based on these requirements, we develop tailor-made automation solutions designed to enable flexible production adaptations with consistently high precision and short cycle times.
Our key competencies for automotive sensors are:
- High-precision assembly processes
- Extensive technology portfolio for applications demanding high cleanliness
- Automated setup processes for a high number of product variants
- AOI of complex assemblies
- Smart process data management
- External system integration
- Responsibility as general contractor
Customer products in operation
A selection of automotive sensor solutions,
which have been assembled and tested by XENON automation systems.
Automation and Assembly Portfolio
XENON assembly and inspection solutions for automotive sensors
covers the most important applications in the vehicle - for any kind of powertrain technology.
Position
Hall sensors,
Gear position sensors
Acceleration
Rotational speed sensors, Driving dynamic sensors,
(ABS, ESP)
Pressure
Oil- and air pressure
sensors, Mass flow
sensors, Humidity sensors
Temperature
Climate control sensors, Oil temperatur sensors, Motor temperature sensors
Visual
Multi function and
Surround view
cameras
Radar
Long range radar,
Medium/short range
radar
Key Technologies for Sensors
Feeding
Flexible feeding system,
Tray feeding, Vibratory bowl feeding
Injection Molding
Automation of
injection molding processes
Joining
Press-fit connection, Laser- and ultrasonic welding
Cleaning
Plasma activation, CO2 cleaning,
Laser cleaning
Dispensing
Dispensing under vacuum, 1C/2C adhesive dispensing, Solder plast dispensing
Calibrating
Calibration in operating temperature ranges from -40°C to 120°C
Testing
Leakage test, Optical test,
Functional test
Packaging
Tray, Tube, Tape-&-Reel
Packaging
Customer Products
A selection of automotive sensors for which XENON has developed and built automation systems.
REFERENCE PROJECTS
Assembly and inspection Line for position and speed sensors
Customer product
Speed sensor, Position sensor, Parklock sensorÂ
Automation requirements
- Fully automatic assembly line consisting of 3 standard modules
- Flexible technologies for manufacturing different sensors
at one production line - Setup time up to a maximum of 15 minutes
- Digital monitoring of all process parameters
- Order management and connectivity to customer's MES system Â